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Dor-O-Matic 1690/1790/2390 Dogging Assembly PBX-16

Falcon Doromatic 1690, 1790, and 2390 replacement dogging assy. The dogging assembly is used to dog the door in the open position, so people can enter the building without having to unlatch the door for the inside or with a key on the outside.  The KIT.1197 comes complete with mounting screws.   Some of the earlier version where riveted into the rail, so you might need to drill out the rivets, the screws shipped with KIT.1197 have self tapping thread forming screws.

Doromatic part # KIT.1197

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1490/1590 Dogging Clip

Doromatic part # 971659-79 PB223

Dor-o-Matic 1690, 1790 and 2390 Dogging Spring

Doromatic part # 971493-76 or PB323

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-o-Matic 1490/1590 Dogging Bracket PB222

If your Dor-o-Matic / Falcon exit device is not locking open when the hex key is turned, this is the most likely cause.

Dor-o-Matic / Falcon Part # 4270107046 or PB222

Dor-o-Matic 1390 Dogging Assembly. If you have a 1390 and the dogging is stripped, this is the part you need. The package includes the Dogging Cam (4270102815), Activating Cam (4270106551), Spacer (4270108584), and Retaining Ring (4299100732).  The 1390 was discontinued in about 2003. Also known as a PB-96 Dor-o-Matic 1390 Dogging Assembly

Doromatic part # 4270106669

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

Doromatic Mounting Stud. Male stud mounts to the door and the housing slides over.

Doromatic part # PB2 and also STUD.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic spring retainer. The retainer fits under the housing, by the dog screw and holds one end of the spring. The spring pin holds the other side.

Doromatic part # RETAIN.102

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

The Panic Hex Key 5/32" X 2-1/8" Long is usually used on Dor-O-Matic, Falcon, Corbin Russwin, Von Duprin 55 and 88 and Yale panic hardware.  This Hex Dog Key is not long enough for the Von Duprin 33, 34, 33A, 35B, 98 or 99 Exit Devices.  Also known as Hex Key, Dog Key, Allen Key, Dogging Key

Dor-o-Matic 1490/1590 Dogging Compression Spring

Doromatic part # 4299101020 or PB224

The Falcon Dor-O-Matic 1690 Auxiliary Package PKG.150 is one of the installation packages shipped with new devices.   The kit includes the Rod Bearing Bushings (G199003), Traveler Lift Bracket, Retaining Rings (G199004) and 5/32" Dog Key (88R60).

Dor-o-Matic Door Closer Regular Arm Only. This is the standard regular arm for the SC60, SC70, and SC80 Doromatic Door Closers

Doromatic part # SC60 - SC60-3077/PA, SC70 - SC70-3077/PA, SC80 - SC80-3077/PA

Choose Color and Doromatic Falcon Model Number (Function)

The Dor-o-Matic 1990 Housing and 1090 2090 Inactive Housing DCX has been around since the early 1970's.  Although it is now called a Falcon 1990, it is still the same device.  This housing is also the inactive housing on the Dor-O-Matic / Falcon 1090 and 2090 panic hardware.  The housing includes all of the interior springs, arm, and dogging screw.  Housing measures 7-1/2" long by 1-3/16" wide.  The center to center distance of the mounting studs is 6-1/4".

LEFT HAND SHOWN IN PICTURE

See diagrams for handing.

Doromatic part #
4270902784 - right hand dark brown
4270902782 - right hand aluminum
4270902785 -right hand black
4270902778- left hand dark brown
4270902776 - left hand aluminum
4270902779- left hand black

1990 parts breakdown

2090 parts breakdown

Dor-o-matic bottom rod guide. Fits up inside the door to take up slack in bottom rod. Also known as the GPB134 and G1990134

Doromatic part # 4270107176

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-o-Matic 1690 End Cap Screw

Doromatic part # screw.1072 or PB316

Dor-o-Matic 1690 Repair Parts Breakdown

The Falcon Dor-o-Matic 3049DS Dead Stop Hold Open Arm is used on their SC60, SC70 and SC80 Door closers only. This arm is non-hnaded, stamped, heavy duty, hold-opn parallel arm includes a positive mechanical stop and non-adjustable forearm assembly for high volume traffic and harsh conditions.

Select Color and Function (SC60, SC70 or SC80 Door Closer Model #)

Dor-o-Matic 1690 Pinion Support Bracket. Bracket holds pinion tip so that it will not slip

Doromatic part # BRKT.478, BRKT.133 or PB312

Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-O-Matic 2090 Panic Device has been around since the early 1970's.   Even though it is now called the Falcon 2090 Panic Hardware, it is the same exact device.  The 2090 provides balanced appearance, dependable performance and economical pricing, making it a popular choice where rim exit devices are required.  The package includes both housings, 41" crossbar (that can be cut in the field), mounting screws and strike.

Hand: Specify RHR or LHR, not reversible. See Below
Left Hand Reverse shown in picture
Latchbolt: 1/2" throw hardened steel.
Dogging Feature: Hex dogging standard.
Sizes: Field adjustable width, 41" crossbar standard, fits
3' 8" door width, extra length crossbars available.
Doors: 1-3/4" thick metal or wood doors, specify if wood door.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

Replacement parts are also available

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

Dor-o-Matic 1590 HB Cam Assembly

Doromatic part # 4270107285 or PB118

Falcon Dor-o-Matic 1590 Latch Bolt Assembly 4270107603

Replacement Latch Bolt Assembly for the Falcon Dor-o-matic 1590.   In the old days you could just replace the PB355 (SPRING.127) spring, but as of November 2015 you have to replace the complete latch head assembly.

Doromatic Part # 4270107603
Old Part # PB124

The Falcon Dor-O-Matic RM70 Mullion Bracket Kit includes the top and bottom brackets and all of the mounting screws. 

Falcon part # 4270108954

Dor-o-Matic 1690/1990 Top rod. Connects panic bar to the bottom latch

Doromatic Part # 4270100017 PB24

This rod is 35" tall

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1590 C/Case CVR PB203

Covers the latch bolt assembly on the 1590 Rim Device.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106863 or PB203

Dor-o-Matic 1490/1690/1990 Rod Latch Assembly PB129

This latch is also used on the EL versions of the 1490 and 1690.

Doromatic RL Bottom Latch

Doromatic part # 4270100521

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

Dor-o-Matic 1790 Latch Pin. This is the 1790 latch bolt axle.

The other component of this part would be the GPB328 Latch Retaining Ring Retaining

Doromatic part # 969467-89 or PB320

Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-o-matic 1790 Center Case Cover Screw

For devices shipped before September, 2004

Doromatic part # SCREW.1025 or PB324

Dor-o-Matic 1790 Repair Parts Breakdown

The Panic Hex Key 7/32" is used on Dor-O-Matic Falcon and Sargent Panic Hardware to name a few.  The key measures 7/32" hex by 3-1/4" long.   Also known as a Hex Key, Dog Key, Allen Key or Dogging Key.

Dor-o-Matic 1790 Latch Assembly

Doromatic Part # LBOLT.105 or PB325

The Dor-o-Matic Falcon 1690/1790 Hinge End Cap Kit PB314 includes both pieces and the mounting screws.  It is made of die cast metal that is powder coat painted to a black color.  This piece is mounted on the hinge side of the door.  Doromatic / Falcon part # ECAP.130 or PB314. Formly known as the ECAP.129

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic Lever arm.

Doromatic part # DC15 Lh and DC40 Rh

Order G199015 for Left Hand and G199040 for Right Hand

Left hand lever shown for 1990 and the 2090 inactive case.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 1090/2090 Assembly Plate.   This plate can be used if your current device has pulled the screws out, or you want to mount a new exit on a wood door.

Doromatic part #4270100304

2090 parts breakdown