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Dor-O-Matic 1690/1790/2390 Dogging Assembly PBX-16

Falcon Doromatic 1690, 1790, and 2390 replacement dogging assy. The dogging assembly is used to dog the door in the open position, so people can enter the building without having to unlatch the door for the inside or with a key on the outside.  The KIT.1197 comes complete with mounting screws.   Some of the earlier version where riveted into the rail, so you might need to drill out the rivets, the screws shipped with KIT.1197 have self tapping thread forming screws.

Doromatic part # KIT.1197

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-o-Matic 1690, 1790 and 2390 Dogging Spring

Doromatic part # 971493-76 or PB323

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-o-Matic 1790 Center Case Cover.

Replacement Center Case Cover by Falcon Dor-o-Matic is made of die cast metal, then electro-statically painted black.   Cover includes mounting screws.

Doromatic part # COVER.120 or PB329

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

The Doromatic 1790 rim device is typically used in applications where maintenance is a concern because the rim device has fewer parts and pieces than current exit devices. The result is less maintenance and adjustment. The streamlined design has no openings for chains, reducing the risk for code infringements and offering increased building security by eliminating the possibility of tampering and forced entry through the use of coat hangers and other tools. The Doromatic 1790 may also be used to retrofit a Doromatic 2090 series crossbar device.

Replacement parts are also available

Shipped with all screws and strikes. If you wish to use a key cylinder on the exterior, you will need the 1790 NL/HB Cylinder Assembly, 179CA.

Dor-o-matic 1790 Center Case Cover Screw

For devices shipped before September, 2004

Doromatic part # SCREW.1025 or PB324

Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-o-Matic 1990 Housing and 1090 2090 Inactive Housing DCX has been around since the early 1970's.  Although it is now called a Falcon 1990, it is still the same device.  This housing is also the inactive housing on the Dor-O-Matic / Falcon 1090 and 2090 panic hardware.  The housing includes all of the interior springs, arm, and dogging screw.  Housing measures 7-1/2" long by 1-3/16" wide.  The center to center distance of the mounting studs is 6-1/4".

LEFT HAND SHOWN IN PICTURE

See diagrams for handing.

Doromatic part #
4270902784 - right hand dark brown
4270902782 - right hand aluminum
4270902785 -right hand black
4270902778- left hand dark brown
4270902776 - left hand aluminum
4270902779- left hand black

1990 parts breakdown

2090 parts breakdown

Doromatic Exit Device 1790 Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-o-Matic 1790

Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-O-Matic 2090 Panic Device has been around since the early 1970's.   Even though it is now called the Falcon 2090 Panic Hardware, it is the same exact device.  The 2090 provides balanced appearance, dependable performance and economical pricing, making it a popular choice where rim exit devices are required.  The package includes both housings, 41" crossbar (that can be cut in the field), mounting screws and strike.

Hand: Specify RHR or LHR, not reversible. See Below
Left Hand Reverse shown in picture
Latchbolt: 1/2" throw hardened steel.
Dogging Feature: Hex dogging standard.
Sizes: Field adjustable width, 41" crossbar standard, fits
3' 8" door width, extra length crossbars available.
Doors: 1-3/4" thick metal or wood doors, specify if wood door.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

Replacement parts are also available

Dor-o-Matic 1790 Latch Pin. This is the 1790 latch bolt axle.

The other component of this part would be the GPB328 Latch Retaining Ring Retaining

Doromatic part # 969467-89 or PB320

Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic 1790 NL/HB Cylinder Assembly. Converts a 1790EO to the Night Latch or Hold Back function

Doromatic Part # CYLASY.1151 or 179CA

1790 parts breakdown

Dor-o-Matic 1790 Channel Spacer. This part is used on Dor-o-Matic 1790's with an outside key cylinder.

Doromatic part # SPACER.107 or PB326

Dor-o-Matic 1790 Repair Parts Breakdown

Doromatic Exit Device 1690/1790 Pushbar Anchor Bracket

Doromatic Part # PB321 or BRKT.128

Dor-o-Matic 1690 and 1790 Pushbar Pin

Doromatic part # PIN.128 or PB322

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-o-Matic Falcon 1690/1790 Hinge End Cap Kit PB314 includes both pieces and the mounting screws.  It is made of die cast metal that is powder coat painted to a black color.  This piece is mounted on the hinge side of the door.  Doromatic / Falcon part # ECAP.130 or PB314. Formly known as the ECAP.129

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic 1690/1790 Lock Stile Screw

Doromatic part # SCREW.1077 or PB345

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-matic Falcon 1690 and 1790 End Cap Bracket Screw. This screws holds the bracket that holds the end cap.

Doromatic part # SCREW.1070 or PB315

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic 1790 Latch Assembly

Doromatic Part # LBOLT.105 or PB325

Dor-o-Matic 1790 Slider. This is one on the components used in the NL/HB Cylinder Assy

Doromatic part # SLIDER.101 or PB344

Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic Lock stile Push Bar End Cap

The Dor-o-Matic -Falcon 1690/1790 Lock Stile Push Bar End Cap PB318 is used on the 1690 concealed vertical rod and 1790 rim device.This is the end cap for the push bar and is located closest to the active housing.  Doromatic part # ECAP.129 or PB318

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic 1790 Drive Bushing Set Screw, 10-16 3.8" UFPHMS SCREW

Doromatic part # SCREW.1150 or PB327

Dor-o-Matic 1790 Drive Bushing, needed to use the optional key cylinder.

Doromatic part # CAMASY.101 or PB319

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Doromatic 2390 Fixed Cover

The Doromatic 2390 Fixed Cover also known as the center case cover. The cover is 1-1/2" wide by 3-7/16" high and projects out 2 inches. The mounting screws are 3" on center.

Doromatic / Falcon Part # COVER.127 or PB341

Dor-o-Matic 1390 Dogging Assembly. If you have a 1390 and the dogging is stripped, this is the part you need. The package includes the Dogging Cam (4270102815), Activating Cam (4270106551), Spacer (4270108584), and Retaining Ring (4299100732).  The 1390 was discontinued in about 2003. Also known as a PB-96 Dor-o-Matic 1390 Dogging Assembly

Doromatic part # 4270106669

The Falcon / Dor-o-Matic Panic Device 2090 / 1790 Standard Strike is the strike shipped with all new Falcon 2090 and 1790 exit devices.  The strike measures 1-3/4" high, 1-3/4" deep and only comes in a Black Matte color.  This strike was known for a long time as the Dor-o-Matic SD36 Strike, but after changing there name to Falcon in about 2008, it is know known as the Falcon SD36 Strike.

Dor-o-Matic 1490/1590 Dogging Clip

Doromatic part # 971659-79 PB223

Dor-o-Matic 1490/1590 Dogging Bracket PB222

If your Dor-o-Matic / Falcon exit device is not locking open when the hex key is turned, this is the most likely cause.

Dor-o-Matic / Falcon Part # 4270107046 or PB222

The Doromatic 1990 Panic Device has a long history of reliable performance.  Although it is now called the Falcon 1990, they are the same device.  This device is non handed, meaning it can go on left hand or right hand door.  The standard included 41" crossbar will work on doors up 3'8" wide, and the stardard rods will work on a 7' door.  It is equipped with hardened steel latches and adjustable strike to ensure safety, security and quiet operation.  The package includes all of the mounting screws and strikes.

Hand: Field reversible, non handed.
Dogging Feature: Hex dogging standard.
Cylinder: Rim, key entry (NL) or hold back (HB) available
(field selectable)
Sizes: Field adjustable width, 41" crossbar standard fits 3' 8" x 7'
door, extra length cross bar available.
Doors: 1-3/4" thick metal doors.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

The design of the Doromatic 1690 is ideal for demanding, high-traffic applications. The vertical rods and latch mechanisms are concealed in the vertical door stile, ensuring trouble-free operation. Cast metal cover plates and end caps hold up to rigorous use. A quick, singlepoint dogging feature in the housing deactivates the device, permitting unrestricted traffic flow. The Doromatic 1690 may also be used to retrofit a Doromatic 1990 Series crossbar device.

Replacement parts are also available

Shipped with all screws and strikes. The 1690NL Cylinder Assembly (169CA) is required if you wish to use a key cylinder on the exterior, SEE RELATED PRODUCTS toward the bottom of the page.

Dor-o-Matic 1690 Falcon Center Case Cover Kit

Color: Black

Doromatic part # COVER.113 or PB313

The Falcon / Doromatic Door Closer SC81 is an affordable, higher quality, standard template closer.  This closer offers adjustable closing, latching and back check speeds, along with adjustable spring tension.  It has the ability to be mounted on the push, pull or top jamb and is non handed.  This closer is considered a Grade 1 closer, which is the highest grade you can get.  The hole spacing is 3/4” x 12”, which is the same hole spacing as the Norton 8301, 8501 and the Yale 3301, 3501 Door Closers.  We ship the SC81 Rw/PA.

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

NO LONGER AVAILABLE

Dor-o-Matic 2390 Fixed Cover Screw

The Doromatic 2390 Fixed Cover Screw is the screw that holds the Fixed Cover on. The screw is a 12-14 x 1/2" long UFPH MS Type 25 Screw. This is a self tapping screw.

Doromatic / Falcon Part # SCREW.1088 or PB350