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The Dor-o-Matic 1990 Housing and 1090 2090 Inactive Housing DCX has been around since the early 1970's.  Although it is now called a Falcon 1990, it is still the same device.  This housing is also the inactive housing on the Dor-O-Matic / Falcon 1090 and 2090 panic hardware.  The housing includes all of the interior springs, arm, and dogging screw.  Housing measures 7-1/2" long by 1-3/16" wide.  The center to center distance of the mounting studs is 6-1/4".

LEFT HAND SHOWN IN PICTURE

See diagrams for handing.

Doromatic part #
4270902784 - right hand dark brown
4270902782 - right hand aluminum
4270902785 -right hand black
4270902778- left hand dark brown
4270902776 - left hand aluminum
4270902779- left hand black

1990 parts breakdown

2090 parts breakdown

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 Top rod. Connects panic bar to the bottom latch

Doromatic Part # 4270100017 PB24

This rod is 35" tall

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1490/1690/1990 Rod Latch Assembly PB129

This latch is also used on the EL versions of the 1490 and 1690.

Doromatic RL Bottom Latch

Doromatic part # 4270100521

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

Dor-o-matic bottom rod guide. Fits up inside the door to take up slack in bottom rod. Also known as the GPB134 and G1990134

Doromatic part # 4270107176

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-O-Matic 1690/1790/2390 Dogging Assembly PBX-16

Falcon Doromatic 1690, 1790, and 2390 replacement dogging assy. The dogging assembly is used to dog the door in the open position, so people can enter the building without having to unlatch the door for the inside or with a key on the outside.  The KIT.1197 comes complete with mounting screws.   Some of the earlier version where riveted into the rail, so you might need to drill out the rivets, the screws shipped with KIT.1197 have self tapping thread forming screws.

Doromatic part # KIT.1197

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-o-Matic 1690/1990 bottom rod. Connects panic bar to the bottom latch

Doromatic Part # 4270101825 PB25 and GPB25

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Retractor PB35 has been used since the 1970's.  The manufacture has changed names in the last 5 years and now goes by Falcon Panic Hardware. This piece is used the 990, 1690 and 1990 devices.  The pinion rides inside this bracket to raise and lower the internal rods. Parts used with the retractor are the Pinion (G199005), Traveller (G199028) and the Pinion Bushing (G199046). Retractor measures 1-7/8" long by 7/8" wide by 1/4" thick.

Doromatic part # PB35 or RETRACT.101

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The design of the Doromatic 1690 is ideal for demanding, high-traffic applications. The vertical rods and latch mechanisms are concealed in the vertical door stile, ensuring trouble-free operation. Cast metal cover plates and end caps hold up to rigorous use. A quick, singlepoint dogging feature in the housing deactivates the device, permitting unrestricted traffic flow. The Doromatic 1690 may also be used to retrofit a Doromatic 1990 Series crossbar device.

Replacement parts are also available

Shipped with all screws and strikes. The 1690NL Cylinder Assembly (169CA) is required if you wish to use a key cylinder on the exterior, SEE RELATED PRODUCTS toward the bottom of the page.

Dor-o-Matic Falcon 1690/1990 Traveler Assembly PB88

Doromatic 1990/1690 traveler assembly. The Traveler Assembly measures about 4-1/8" long, by 7/8" wide and 1/4" thick.  This bracket connects the rods to the exit device Doromatic Part # 4270100013 or PB88

Doromatic 1690 / 1990 ES Top Latch PB131

Doromatic Part # 4270100316

Dor-o-Matic 1690, 1790 and 2390 Dogging Spring

Doromatic part # 971493-76 or PB323

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

The Doromatic 1990 Panic Device has a long history of reliable performance.  Although it is now called the Falcon 1990, they are the same device.  This device is non handed, meaning it can go on left hand or right hand door.  The standard included 41" crossbar will work on doors up 3'8" wide, and the stardard rods will work on a 7' door.  It is equipped with hardened steel latches and adjustable strike to ensure safety, security and quiet operation.  The package includes all of the mounting screws and strikes.

Hand: Field reversible, non handed.
Dogging Feature: Hex dogging standard.
Cylinder: Rim, key entry (NL) or hold back (HB) available
(field selectable)
Sizes: Field adjustable width, 41" crossbar standard fits 3' 8" x 7'
door, extra length cross bar available.
Doors: 1-3/4" thick metal doors.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

Dor-o-Matic latch rod jamb nut. This nut prevents the latch from coming the rod. Also known as PB23, or GPB23.

Doromatic part # NUT.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic Rod Bearing. This is the piece that goes over the rod and fits into the traveller to take up slack.

Doromatic part # BUSH.109 or PB3

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Pullman Latch Assembly PB132 is for use with Electric Strikes only.  This part is also some times called the Dor-o-Matic PL Bottom Latch.

Dor-o-Matic Falcon part # 4270101482

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

The Dor-o-Matic 1690/1990 Top Rod Latch Assembly PB130 is also used on the 1390, 1490 and 2390.  This latch has been around since the 1970's,  and is usually the issue if your bottom rod is dragging on the floor.  Although we are calling it Dor-o-Matic, it is actually known as a Falcon SU Top Latch due to a name change 5 or 6 years ago.  This latch rolls over when the device is pressed in and then locks in that position.  When the door closes, the 'U" channel of the latch flips over to a vertical postion and drops the rods.  This latch always uses the PB48 Strike, our part # G199034.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB130 or 4270101806.

The Falcon / Doromatic Door Closer SC81 is an affordable, higher quality, standard template closer.  This closer offers adjustable closing, latching and back check speeds, along with adjustable spring tension.  It has the ability to be mounted on the push, pull or top jamb and is non handed.  This closer is considered a Grade 1 closer, which is the highest grade you can get.  The hole spacing is 3/4” x 12”, which is the same hole spacing as the Norton 8301, 8501 and the Yale 3301, 3501 Door Closers.  We ship the SC81 Rw/PA.

Doromatic 1990/1690 Hex Bottom Bolt

Bottom bolt measures 3" long and is constructed of 1/2" hex stock. Threads onto bottom latch. We also call this GPB352.

Doromatic part # 4270101830

Dor-o-Matic Lever arm.

Doromatic part # DC15 Lh and DC40 Rh

Order G199015 for Left Hand and G199040 for Right Hand

Left hand lever shown for 1990 and the 2090 inactive case.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

The Falcon SC71 Door Closer used to go by the Doromatic SC71. This is a higher quality door closer at a more affordable price. This closer offers adjustable closing, latching and back check speeds, along with adjustable spring tension. It has the ability to be mounted on the push, pull or top jamb and is non handed. This closer is considered a Grade 1 closer, which is the highest grade you can get. The hole spacing is 2-3/8” x 6-3/4”, which is the same hole spacing as the Norton 7500 and Yale 4400 door closers. We ship the SC71 Rw/PA

The Dor-o-Matic 1990/2090 "E" Ring RRing.109 is use to connect the concealed rods to the Traveller Assembly (G199028, PB88, or 4270100013).  The rods fit through the traveller and rod bushings, and the Retaining Ring holds them in place.  This piece has a diameter of 1/2".   This item is now under the Falcon name plate.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 Cross Bar CBAR is used on the 990, 1090, 1990 and 2090 Dor-o-Matic and Falcon panic hardware.  The bar is 41" and 48" long and is easily cut in the field with a chop or hack saw.  The bar is constructed of extruded aluminum and then anodized to the correct finish.  The slot where the screw threads in is not threaded, but the screws, sold separately, are thread forming screws. The 41" bars are in stock, the 48" bars have a 3 week lead time

The Dark Bronze Cross Bars are a very dark bronze and will be closer to black.

Doromatic part # CBAR/  47285197 for the 41" bars, and 47286482 for the 48" bars.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic spring retainer. The retainer fits under the housing, by the dog screw and holds one end of the spring. The spring pin holds the other side.

Doromatic part # RETAIN.102

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

The Dor-O-Matic 2090 Panic Device has been around since the early 1970's.   Even though it is now called the Falcon 2090 Panic Hardware, it is the same exact device.  The 2090 provides balanced appearance, dependable performance and economical pricing, making it a popular choice where rim exit devices are required.  The package includes both housings, 41" crossbar (that can be cut in the field), mounting screws and strike.

Hand: Specify RHR or LHR, not reversible. See Below
Left Hand Reverse shown in picture
Latchbolt: 1/2" throw hardened steel.
Dogging Feature: Hex dogging standard.
Sizes: Field adjustable width, 41" crossbar standard, fits
3' 8" door width, extra length crossbars available.
Doors: 1-3/4" thick metal or wood doors, specify if wood door.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

Replacement parts are also available

Dor-o-Matic 1690 End Cap Screw

Doromatic part # screw.1072 or PB316

Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690 Pinion Support Bracket. Bracket holds pinion tip so that it will not slip

Doromatic part # BRKT.478, BRKT.133 or PB312

Dor-o-Matic 1690 Repair Parts Breakdown

The Falcon Dor-O-Matic 1690 Auxiliary Package PKG.150 is one of the installation packages shipped with new devices.   The kit includes the Rod Bearing Bushings (G199003), Traveler Lift Bracket, Retaining Rings (G199004) and 5/32" Dog Key (88R60).

Doromatic PB48 Strike Shim Package Of 10 Pieces

This Dor-o-Matic product is for the PB48 Top Strike. This is the shim that goes under the top strike. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. They are only sold in packages of 10.

Doromatic Part # SHIM.112

The Dor-o-Matic Falcon 1690/1790 Hinge End Cap Kit PB314 includes both pieces and the mounting screws.  It is made of die cast metal that is powder coat painted to a black color.  This piece is mounted on the hinge side of the door.  Doromatic / Falcon part # ECAP.130 or PB314. Formly known as the ECAP.129

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic 1990 Complete Repair Kit-PB20

Kit includes 25 different parts to keep your 990/1990 working smoothly

Dor-o-Matic part # 4270100583

Dor-o-Matic 1690/1790 Lock Stile Screw

Doromatic part # SCREW.1077 or PB345

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown