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Effective December 20, 2024 Falcon Doromatic has discontinued this exit device.  They are currently working on retro-fit plates to make transitioning to 1790EO more easily.

The Doromatic 1590 is our heaviest device and offers a clean appearance with pushpad styling and a variety of practical features. The Doromatic 1590 is built with rugged steel operating mechanisms, and durable aluminum push bars and end caps.

Replacement parts are also available

Shipped with all screws and strikes.

Doromatic Exit Device 1590 Pushbar End Cap PB202

Cover the end of the 1590 Push Bar.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106875 or PB202

Dor-o-Matic 1490/1590 Dogging Bracket PB222

If your Dor-o-Matic / Falcon exit device is not locking open when the hex key is turned, this is the most likely cause.

Dor-o-Matic / Falcon Part # 4270107046 or PB222

The Falcon 1590 Retractor RTR10 is one of the components you need to convert a Exit Only device to a NL or HB device.  The RTR10 along with the 159CA-NL or 159CA-HB is all you need, along with a Key Cylinder.

Dor-o-Matic 1590 C/Case CVR PB203

Covers the latch bolt assembly on the 1590 Rim Device.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106863 or PB203

Dor-o-Matic 1490 LHR/ 1590 RHR Push Label
1-7/16" x 4-7/8"

Doromatic part # 4270107323 or PB213 Black-No longer available
Doromatic part # 4270107322 or PB215 Gold

Falcon Dor-o-Matic 1590 Latch Bolt Assembly 4270107603

Replacement Latch Bolt Assembly for the Falcon Dor-o-matic 1590.   In the old days you could just replace the PB355 (SPRING.127) spring, but as of November 2015 you have to replace the complete latch head assembly.

Doromatic Part # 4270107603
Old Part # PB124

Dor-o-Matic 1590 HB Cam Assembly

Doromatic part # 4270107285 or PB118

No longer available

Doromatic 1590 Cylinder Assembly 159CA-NL

Doromatic part # 159CA-NL

Doromatic Exit Device 1490/1590 Act. Rod Spring Stop

Doromatic/Falcon/Allegion Part # 971660-79

Dor-o-Matic 1490/1590 Dogging Compression Spring

Doromatic part # 4299101020 or PB224

Dor-o-Matic 1490/1590 Dogging Clip

Doromatic part # 971659-79 PB223

Dor-o-Matic 1590 NL Cam Assembly

Doromatic part # 4270107283

No longer Manufactured

Dor-o-Matic 1490 RHR/1590 LHR Push Label
4-7/8" x 1-7/16"

Doromatic part # 4270107321 or PB212 Black-No longer available
Doromatic part # 4270107320 or PB214 Gold

Dor-o-matic 1590 Cylinder Assembly 159CA-HB

Doromatic part # 159CA-HB

Effective December 20, 2024 the EL1590 has been discontinued.  Falcon Doromatic is working on retro-fit plates to work with the MEL1690.

Dor-o-Matic/Falcon EL1590 Panic Device with Electric Latch Retraction

The Dor-o-matic 1590 is our heaviest device and offers a clean appearance with push pad styling and a variety of practical features. The Dor-o-matic 1590 is built with rugged steel operating mechanisms, and durable aluminum push bars and end caps.

Requires a Power Supply

Replacement parts are also available

Shipped with all screws and strikes.

Doromatic 1490/1590 Pushbar Mounting Bracket PB200

Cover the end of the 1490 Push Bar.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106786 or PB200

The Falcon TD35 Roller Strike is used with the Dor-o-Matic Falcon 1590, 1790, and 2090 panic device where you are trying to protect the frame when the door closes.   The strike has been manufactured since the 1970's.  This part is also known as a Kawneer 133479 strike.  The strike ships with mounting screws in a painted black finish.   This style of strike is also known as a Blade Strike.

Doromatic Falcon Part # TD35 or 4270107393

Dor-o-matic 1690 Lock Stile Screw

1/4-20 Phillips Head Screw, a liite less than 1/2" overall lenght.

Doromatic part # SCREW.1069 or PB114

Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic Lock stile Push Bar End Cap

The Dor-o-Matic -Falcon 1690/1790 Lock Stile Push Bar End Cap PB318 is used on the 1690 concealed vertical rod and 1790 rim device.This is the end cap for the push bar and is located closest to the active housing.  Doromatic part # ECAP.129 or PB318

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The Doromatic 1990 Panic Device has a long history of reliable performance.  Although it is now called the Falcon 1990, they are the same device.  This device is non handed, meaning it can go on left hand or right hand door.  The standard included 41" crossbar will work on doors up 3'8" wide, and the stardard rods will work on a 7' door.  It is equipped with hardened steel latches and adjustable strike to ensure safety, security and quiet operation.  The package includes all of the mounting screws and strikes.

Hand: Field reversible, non handed.
Dogging Feature: Hex dogging standard.
Cylinder: Rim, key entry (NL) or hold back (HB) available
(field selectable)
Sizes: Field adjustable width, 41" crossbar standard fits 3' 8" x 7'
door, extra length cross bar available.
Doors: 1-3/4" thick metal doors.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

The Dor-o-Matic 1690/1990 Top Rod Latch Assembly PB130 is also used on the 1390, 1490 and 2390.  This latch has been around since the 1970's,  and is usually the issue if your bottom rod is dragging on the floor.  Although we are calling it Dor-o-Matic, it is actually known as a Falcon SU Top Latch due to a name change 5 or 6 years ago.  This latch rolls over when the device is pressed in and then locks in that position.  When the door closes, the 'U" channel of the latch flips over to a vertical postion and drops the rods.  This latch always uses the PB48 Strike, our part # G199034.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB130 or 4270101806.

For use on the Doromatic 1790 exit devices only. It will not work on the other Doromatic exit devices.  This Lever Trim is now reversible.   To change the hand all you have to do is remove the shear pin, rotate the handle and reinsert the shear pin.

The Dor-O-Matic 2090 Panic Device has been around since the early 1970's.   Even though it is now called the Falcon 2090 Panic Hardware, it is the same exact device.  The 2090 provides balanced appearance, dependable performance and economical pricing, making it a popular choice where rim exit devices are required.  The package includes both housings, 41" crossbar (that can be cut in the field), mounting screws and strike.

Hand: Specify RHR or LHR, not reversible. See Below
Left Hand Reverse shown in picture
Latchbolt: 1/2" throw hardened steel.
Dogging Feature: Hex dogging standard.
Sizes: Field adjustable width, 41" crossbar standard, fits
3' 8" door width, extra length crossbars available.
Doors: 1-3/4" thick metal or wood doors, specify if wood door.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

Replacement parts are also available

Falcon Dor-O-Matic STK45 Surface Strike

This strike is used when we have a double door application without a center post. By using this strike we can have one door with a surface vertical rod and one door a rim device, which will save money because vertical rods are usually expensive. This strike can be used with the 1590, 1790 and 2090 Rim Devices. The strike base measures 1-5/16" wide by 3-1/4" high, and 1/4" thick. The three slots are 1-1/4" on center. This strike ships with the mounting screws.

US19-Black finish

The Falcon / Dor-o-Matic Panic Device 2090 / 1790 Standard Strike is the strike shipped with all new Falcon 2090 and 1790 exit devices.  The strike measures 1-3/4" high, 1-3/4" deep and only comes in a Black Matte color.  This strike was known for a long time as the Dor-o-Matic SD36 Strike, but after changing there name to Falcon in about 2008, it is know known as the Falcon SD36 Strike.

Dor-o-Matic 1690/1790 Lock Stile Screw

Doromatic part # SCREW.1077 or PB345

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Doromatic 1490 PB56 Lift Bracket

7-1/2" x 1" wide

Doromatic part # PB56 or 4270106796

The Panic Hex Key 7/32" is used on Dor-O-Matic Falcon and Sargent Panic Hardware to name a few.  The key measures 7/32" hex by 3-1/4" long.   Also known as a Hex Key, Dog Key, Allen Key or Dogging Key.

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

The Panic Hex Key 5/32" X 2-1/8" Long is usually used on Dor-O-Matic, Falcon, Corbin Russwin, Von Duprin 55 and 88 and Yale panic hardware.  This Hex Dog Key is not long enough for the Von Duprin 33, 34, 33A, 35B, 98 or 99 Exit Devices.  Also known as Hex Key, Dog Key, Allen Key, Dogging Key

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-o-Matic 1690/1990 Top rod. Connects panic bar to the bottom latch

Doromatic Part # 4270100017 PB24

This rod is 35" tall

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 bottom rod. Connects panic bar to the bottom latch

Doromatic Part # 4270101825 PB25 and GPB25

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown