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Dor-o-matic 1790 Center Case Cover Screw

For devices shipped before September, 2004

Doromatic part # SCREW.1025 or PB324

Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-o-Matic lever arm spring. This spring pulls the cross bar back to the closed postion. The tension spring measures 1-1/4" long by 1/4" diameter.

Doromatic part # SPRING.103

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1990 repair kit. The kit includes the following:
4 Mounting Studs
1 Hex Key 7/32"
1 Allen Key 1/8"
1 Pinion
1 Cylinder Bushing
2 Rod Bushings
1 Retractor
1 Traveller Assy

Doromatic part # 4270902091 or PBX-2

1990 parts breakdown

Dor-o-Matic 1790 NL/HB Cylinder Assembly. Converts a 1790EO to the Night Latch or Hold Back function

Doromatic Part # CYLASY.1151 or 179CA

1790 parts breakdown

Dor-o-Matic 1690, 1790 and 2390 Dogging Spring

Doromatic part # 971493-76 or PB323

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Dor-o-Matic 1690 End Cap Screw

Doromatic part # screw.1072 or PB316

Dor-o-Matic 1690 Repair Parts Breakdown

Doromatic Exit Device 1790 Parts Breakdown

Dor-o-matic 2090 Retractor. This piece retracts the latchbolt when the key is turned. The retractor measures 7/8" diameter by 5/16" gear height. Flange projects up 5/8".

Doromatic part # RETRACT.102

Dor-o-Matic Lever arm.

Doromatic part # DC15 Lh and DC40 Rh

Order G199015 for Left Hand and G199040 for Right Hand

Left hand lever shown for 1990 and the 2090 inactive case.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1690 Pinion Support Bracket. Bracket holds pinion tip so that it will not slip

Doromatic part # BRKT.478, BRKT.133 or PB312

Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690 and 1790 Pushbar Pin

Doromatic part # PIN.128 or PB322

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1790 Lock Stile Screw

Doromatic part # SCREW.1077 or PB345

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic 990/1090/1990/2090 Cross Bar Screw

Doromatic part # SCREW.1027

1/4-20 x 1" Self Tapping Threads

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1990 and 2090 arm bushing. This bushing goes between the pivot pin (arm axle) and housing.

Doromatic part # BUSH.103 or PB43

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic Falcon 1690 and 1790 End Cap Bracket Screw. This screws holds the bracket that holds the end cap.

Doromatic part # SCREW.1070 or PB315

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic 990/1990/2090 Lever Arm Pin. This pin is what the spring attaches to.

Doromatic part # PIN.104

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1490 HB Cam Assembly

Doromatic Part # 4270107270

Parts Break Down

Dor-o-Matic Rod Bearing. This is the piece that goes over the rod and fits into the traveller to take up slack.

Doromatic part # BUSH.109 or PB3

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-matic 1990/2090 Pivot Pin E Ring. This ring is used on the Pivot Pin G199013.

7/16" diameter

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 1690 NL Cylinder Assembly

Doromatic Part # CYLASY.1083 or 169CA

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

Dor-o-Matic 1690 Retainer Screw.

Doromatic part # SCREW.1074 or PB141

Dor-o-Matic 1690 Repair Parts Breakdown

Doromatic 2390 Push Bar Anchor Brk

Doromatic / Falcon Part # PB335 or BRKT.137

Dor-o-Matic 1790 Channel Spacer. This part is used on Dor-o-Matic 1790's with an outside key cylinder.

Doromatic part # SPACER.107 or PB326

Dor-o-Matic 1790 Repair Parts Breakdown

NO LONGER AVAILABLE

Dor-o-Matic 1490 NL Cam Assembly

Doromatic Part # 4270107268

Parts Break Down

Doromatic Exit Device 2090 Lever Arm

Right hand dark brown shown in picture

Dor-o-Matic 1090/2090 Repair Parts Breakdown

Effective December 20, 2024 the EL1590 has been discontinued.  Falcon Doromatic is working on retro-fit plates to work with the MEL1690.

Dor-o-Matic/Falcon EL1590 Panic Device with Electric Latch Retraction

The Dor-o-matic 1590 is our heaviest device and offers a clean appearance with push pad styling and a variety of practical features. The Dor-o-matic 1590 is built with rugged steel operating mechanisms, and durable aluminum push bars and end caps.

Requires a Power Supply

Replacement parts are also available

Shipped with all screws and strikes.

Doromatic Exit Device 1690/1790 Pushbar Anchor Bracket

Doromatic Part # PB321 or BRKT.128

Doromatic 2090 Latchbolt spring. Pushes out the latch bolt.

Doromatic part # SPRING.104

Dor-o-Matic 1090/2090 Repair Parts Breakdown

Doromatic Exit Device 1490/1590 Act. Rod Spring Stop

Doromatic/Falcon/Allegion Part # 971660-79

Dor-o-Matic 1690 Hex Socket Set Screw-PB317

1/4-20 x 3/8"

Doromatic part # SCREW.1067 or PB317

Dor-o-Matic 1690 Repair Parts Breakdown

The Doromatic Exit Device 2090 Active Case is for use on the 1090 and 2090 panic hardware.  This device has been around since the early 1970's, and is now called the Falcon 2090 Active Case, but it is the same piece.  Includes all of the interior hardware. Just unscrew or loosen the three set screws and remove your old case and install and tighten the three set screws. Housing measures 7-1/2" long by 1-3/16" wide, mounting studs have a 6-1/4" center to center distance.

LEFT HAND HOUSING SHOWN IN PICTURE

4270902740 Left Hand Aluminum Stock
4270902742 Left Hand Dark Brown Stock
4270902743 Left Hand Black * One week lead time
4270902746 Right Hand Aluminum Stock
4270902748 Right Hand Dark Brown Stock
4270902749 Right Hand Black * One week lead time

1990 parts breakdown

2090 parts breakdown