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The Von Duprin 050046 98/99 Maintenance Kit has all the pieces and screws to keep your 98 or 99 device operating for years.  Kit includes 17 pounds of replacement parts for the panic hardware and the outside trim.

Von Duprin part # 050046

98/99 Maintenance Kit Instruction Manual

Sargent 2828 / 2838 Center Case Cam

The Sargent 2828 / 2838 Center Case Cam is the Cam that the key cylinder actuates to open the door.   The Cam is located in the middle of the Center Case.  We can no longer get the retaining ring to hold it in place.

Sargent Part # 28-0109

The Door Pull Plate 5810 is 7/32" thick forged plate made of solid aluminum, brass or stainless steel depending on the finish. The Door Pull GHE10, handles come with thru bolts and finish washers. The plate has counter sunk holes and sheet metal screws for mounting. 3-1/2 x 15 inch plate only.

Finishes

Yale 793 Strike for 2100 and 7100 Devices

Used on the Yale 7100 and 2100 Series Rim Exit Devices.  Optional strike for double door applications without a mullion.

Yale Part # 793

The SEM7840-516 LCN Magnet Core Assembly is just the Tri Voltage Magnet Core. 35 pounds of holding force at nominal input voltage. Maximum current draw is .020 A @ 24 volt and 120 volt, and .030 A @ 12VDC. Cylinder is 1-3/4" diameter and projects out 7/8" out from the mounting plate.

LCN part number SEM7840-516

The Corbin Russwin Regular Arm for 2800 is the standard arm shipped by them for the past 40 years.  This replacement regular arm will work on the older Corbin 100, 110, and 120's, and the Russwin 2800, 2810 and 2820's.  Along with the DC3210 and DC6210 Door Closers.  The arm is non handed and can be used for regular, parallel and top jamb mount.  Corbin Russwin part # 688F95.

The LCN Fusible Link melts at 165 degrees to release the hold open mechanism.   Link measures 1-3/8 long by a 1/2" wide, the center to center distance on the holes is 15/16".

LCN Part Numbers:
4010-28
4110-30
4020-31

Sargent 700 ET Spindle Kit 730-7

This Sargent Kit 730-7 includes the spring, spindle and the associated plates. Look under "More Views" for a detailed look of this repair kit. The 730-7 is for 1-3/4" doors.   Shank measures 4-1/4" long, square spindle is 5/16" square.

Sargent Part # 730-7

The Adams Rite Metal End Cap is for the hinge side of the door and replaces the plastic version (25-0471).  This cap can be used on the 3100, 3300, 3600, 3700, 3900, 8100, 8200, 8300, 8400, 8500, 8600, 8700, 8800 and 8900.  We find the number 23-0600 cast in to the end cap.

Adams Rite Part Number 41-0903-IP or 41-0903-119

The Von Duprin Strike 1609 strike is used when we have a double door application without a center post. By using this strike we can have one door with a surface vertical rod and one door a rim device, which will save money because vertical rods are usually expensive. This strike can be used with the Von Duprin 22/2227, 88/8827, 98/9827 and 99/9927 combinations. The strike base measures 1-1/16" wide by 3-1/4" high, the lip projects out 7/8". The three slots are 1-1/4" on center. This strike ships with the mounting screws.   This Strike is not rated for Fire Doors, which are usually interior corridor doors.

Von Duprin Part # US19-Black finish

The Von Duprin 050135 Top Fitting and Cover is for use on there 5654 / 5754 Mullions.  Package includes the Top Fitting and Cover, and all of the fasteners.  The Fitting measures approximately 11/16" wide on face closest to the door and 2-3/8" at the widest point. The depth is 3-1/8"

Von Duprin Part # 050135

The Von Duprin 050130 Fitting Set is for the 5654 / 5754 Mullions.  Set includes top and bottom fittings, all of the mounting screws.  The Fitting measures approximately 11/16" wide on face closest to the door and 2-3/8" at the widest point. The depth is 3-1/8".

Von Duprin Part # 050130

Gravity Door Coordinator Nylon Wheel and Screw

Nylon wheel measures 7/8" outside diameter by 3/8" inside diameter by 1/4" thick. Screw measures 5/8" overall lenth by 3/8" shaft diamter by 1/4-26 thread with a 1/2" hex head.

Ives part # CORPART.1024

The Dor-O-Matic 2090 Panic Device has been around since the early 1970's.   Even though it is now called the Falcon 2090 Panic Hardware, it is the same exact device.  The 2090 provides balanced appearance, dependable performance and economical pricing, making it a popular choice where rim exit devices are required.  The package includes both housings, 41" crossbar (that can be cut in the field), mounting screws and strike.

Hand: Specify RHR or LHR, not reversible. See Below
Left Hand Reverse shown in picture
Latchbolt: 1/2" throw hardened steel.
Dogging Feature: Hex dogging standard.
Sizes: Field adjustable width, 41" crossbar standard, fits
3' 8" door width, extra length crossbars available.
Doors: 1-3/4" thick metal or wood doors, specify if wood door.
Projections: 4-3/8" extended, 2-1/2" depressed.
Stile: 1-3/4" minimum.

Replacement parts are also available

The Von Duprin 22 End Cap Only 968601 is the end cap that goes on the hinge side of the door. When the cap breaks off the Dogging Cover Plate just slides off. Works on all of the Von Duprin 22 exit devices. If you need the bracket also, please order part # G22R10. Black plastic construction. As of October 1, 2014, Von Duprin no longer sells just the Plastic Cap Only. The complete End Cap and Bracket 900981 will be shipped in its place.

Von Duprin Part # 968601

Monarch 19-R Exit Panic Device

• Hand: Non-Handed.
• Functions: All functions built into “EO” device.
• Finishes: Powder-coated aluminum–SP28; powder-coated duranodic–SP313; Stainless Steel-US32D
• Latchbolt: Stainless steel, 3⁄4" throw.
• Deadlocking Latchbolt: Standard.
• Dogging Feature: 1⁄2 turn hex dogging standard. No threaded parts to wear out.
• Stock Sizes: 3'0" and 4'0"
• Doors: 1-3⁄4" thick, wood or metal. Specify thickness if other than 1-3⁄4".
• Projection: 2-1⁄2" maximum; 1-7⁄8" dogged.

36" device is only 33-1/2" wide
48" device is only 43-1/2" wide

The Falcon TD35 Roller Strike is used with the Dor-o-Matic Falcon 1590, 1790, and 2090 panic device where you are trying to protect the frame when the door closes.   The strike has been manufactured since the 1970's.  This part is also known as a Kawneer 133479 strike.  The strike ships with mounting screws in a painted black finish.   This style of strike is also known as a Blade Strike.

Doromatic Falcon Part # TD35 or 4270107393

The Anodized Black Aluminum Door Kick Plate 315AN are a flat black and match the black color we find on Storefront doors.  These plates have an aluminum base metal, which is 18 gauge (.040") thick that is then Anodized in the Black Color.  These plates relatively inexpensive.  Custom sizes are available, they run about $0.25 per square inch.

You can order these plates with tape mounting, but on larger plates and especially plates with a stainless steel base metal, it is not recommended.  Stainless Steel plates are too heavy and they most likely will not stick.  We can also ship them with no holes, if you want to drill your own holes.  This is fine on the Brass and Aluminum base metals, but again Stainless Steel is very hard and a drill press would be recommended.   You can glue them on, I would recommend liquid nails, and come C Clamps with the door on saw horses.

Falcon 25-V Center Case Kit 650242

The Falcon / Monarch 25-V Center Case Kit 650242 for non Fire Rated Doors.  The Center Case on the Monarch Falcon 25-V is the same for the Fire Rated and the Non Fire Rated.

Falcon Part # 650242

The Von Duprin 22 Mechanism End Cap 900981 is the end cap and bracket that ships with the 22 and 2227 series.  The bracket is constructed of zinc plated steel and the end cap is black plastic. Bracket also acts as mounting bracket that holds the exit device on the door.  Von Duprin does offer a new Metal End Cap, look under related products.

Von Duprin part # 900981

The Cal-Royal 45 Narrow Stile Rim Device is part of the new 4500 Series.  They are designed for Narrow Stile doors with a minimum of an 1-3/4" stile width.  This is a Grade 1 Exit Device, which is the highest traffic rating possible. Exit device ships with strike and mounting screws.

Shown is Left Hand Reverse
Opposite would be Right Hand Reverse

TH1116 Aldora Style Offset Pivots are used for both flush face frame installation and 1/8" recessed door applications. Pivots replace most major door manufactures. Suitable for aluminum doors weighing up to 125 pounds. These pivots are engineered and designed for durability, style and are easy to install. To order pivot: For LHRB door order RH pivot For RHRB door order LH pivot Specifications * 3/4" offset pivots for aluminum doors and frames * For flush door / frame and 1/8" recessed door applications * Weather resistant * Aluminum case construction * Vertical adjustment 1/8" * Full race ball bearing and design, provides smooth operation on bottom pivot door portion * No sag, entire weight of doors rests on floor mounted pivot portion * Completely temper proof, yet easily removable, replaceable in unlocked position * All pivots are handed- specify LH, RH * Finish: AL-Aluminum, DU-Duronotic

The Von Duprin 99 Cover Plate 050114 is for use on the  33A, 35A, 98 and 99 devices.  Covers the dogging assembly on the hinge side of the door. The usually fall off when the End Cap is not on the exit device.  Von Duprin is only shipping a 20-1/2" cover plate now, which will work on 3' and 4' doors, you will have to cut more off if you have a 3' device with a hack saw or chop saw.

Von Duprin Part # 050114 and 050117 Hex Key Dog Conversion Kit

Von Duprin 99 Cover Plate 050114

The Clear Plastic Door Kick Plates are constructed of .125" thick acrylic.  We recommend screw mounting on these  plate, because you can see right through them, and would be able to see the Tape Mount or Glue.  We have the more common sizes listed, but If you need a custom size they run about $0.22 per square inch.

TH1112 Offset Pivots are used for both flush face frame installation and 1/8" recessed door applications. Pivots replace most major door manufactures. Suitable for aluminum doors weighing up to 125 pounds. These pivots are engineered and designed for durability, style and are easy to install. To order pivot: For LHRB door order RH pivot For RHRB door order LH pivot Specifications * 3/4" offset pivots for aluminum doors and frames * For flush door / frame and 1/8" recessed door applications * Weather resistant * Aluminum case construction * Vertical adjustment 1/8" * Full race ball bearing and design, provides smooth operation on bottom pivot door portion * No sag, entire weight of doors rests on floor mounted pivot portion * Completely temper proof, yet easily removable, replaceable in unlocked position * All pivots are handed- specify LH, RH * Finish: AL-Aluminum, DU-Duronotic

TH1118-B Offset Pivots are used for both flush face frame installation and 1/8" recessed door applications. Pivots replace most major door manufactures. Suitable for aluminum doors weighing up to 125 pounds. These pivots are engineered and designed for durability, style and are easy to install. To order pivot: For LHRB door order RH pivot For RHRB door order LH pivot Specifications * 3/4" offset pivots for aluminum doors and frames * For flush door / frame and 1/8" recessed door applications * Weather resistant * Aluminum case construction * Vertical adjustment 1/8" * Full race ball bearing and design, provides smooth operation on bottom pivot door portion * No sag, entire weight of doors rests on floor mounted pivot portion * Completely temper proof, yet easily removable, replaceable in unlocked position * All pivots are handed- specify LH, RH * Finish: AL-Aluminum, DU-Duronotic

The Jackson 1085 30-1242 / 30-1243 Lever Arms are for use with the Jackson 1085 Housings, both sides.  And the Jackson 1095 Inactive (hinge side) Housings.  To determine hand, stand inside and look out the door, what is side is the arm on?  If it is on the Right then order Right.

The Von Duprin 99 Rim Panic device has been around since the late 1970's and has gone through a couple of improvements.  One of the great things about the 99 is the availability of replacement parts.  Even when the device is upgraded, the upgraded parts will work with the older versions that can be close to 40 years old.  This device is for all types of single and double doors with mullions.  The device is UL Listed for Panic Exit Hardware and is considered Grade 1, the heaviest duty rating possible.  The Von Duprin 98 device has a smooth mechanism case and the Von Duprin 99 device has a grooved case. The rim device is non-handed, meaning it will work on Left and Right hand doors.   Ships with all the mounting screws and the 299 Strike.

Application
includes 180 top pivot
Interior Doors
Weight to 300 lbs.*
Door Width up to 3'6"(1067mm)
Handed

Handing diagram

TH1110 Arch/Vista Wall Offset Pivots are used for both flush face frame installation and 1/8" recessed door applications. Pivots replace most major door manufactures. Suitable for aluminum doors weighing up to 125 pounds. These pivots are engineered and designed for durability, style and are easy to install. To order pivot: For LHRB door order RH pivot For RHRB door order LH pivot Specifications * 3/4" offset pivots for aluminum doors and frames * For flush door / frame and 1/8" recessed door applications * Weather resistant * Aluminum case construction * Vertical adjustment 1/8" * Full race ball bearing and design, provides smooth operation on bottom pivot door portion * No sag, entire weight of doors rests on floor mounted pivot portion * Completely temper proof, yet easily removable, replaceable in unlocked position * All pivots are handed- specify LH, RH * Finish: AL-Aluminum, DU-Duronotic

International 8610S Rim Device-Grade 1

DC 8000 Series Exit Devices are heavy duty and designed for heavy traffic applications. The devices are Underwriters Laboratory (UL, USA and ULC, Canada) listed for Panic Exit Hardware or Fire Exit Hardware, and are certified to ANSI A156.3-2001 Grade 1.

Non handed, 4-1/2" minimum stile width. Smooth Surface.

• Not load-bearing
• Maintains door alignment
• Non-ferrous base metal
• 3/4"(19mm) offset
• Furnished with wood and machine screws

The Wall Door Holder/Stop 531 features cast brass or bronze finish which is then plated to the desired finish.  This is considered a manually operated door holder, because it does not latch automatically.  It features a 2-1/2" base with 3-5/8" projection, and ships complete with all of the needed fasteners.

Von Duprin NL Drive Screw 090074

The 090074 NL Drive Screw is used on the Von Duprin 22, 98 and 99 Exit Devices to control the rotation of the key cylinder cam. This small set screw, screws into the back of the chassis assembly next to the receptor for the Rim Key Cylinder. The set screw measures 5/16" long by 3/16" diameter. Note: When the NL drive screw is left in back of device, the outside cylinder will function only as a Night Latch. The Night Latch function means the door can only be opened, but not dogged open with the key cylinder.

Von Duprin Part # 090074
Old Von Duprin Part # 970441

Global Stout Door Closer Bottom Pivot Set

The bottom pivot set is shipped with all the mounting screws and fasteners.