Parts

The Panic Hex Key 3/16" is used on some of the Corbin Russwin panic hardware.  The key measure 3/16" hex by 2-1/4" long.  At this point we do not know of any other manufacture that uses this size key.  Also known as Hex Key, Dog Key, Allen Key, Dogging Key.

The Corbin Russwin 651F61 Red Lever Spring is the same part as the Yale Lever Trim Spring. Used on Yale and Corbin Russwin LHR or RH Doors on there outside trim Lever Handles. The spring has an 1-1/4" OD and 1-1/8" ID.

Yale Part # 60-7000-1225-999
Corbin Russwin # 651F61

The Corbin Russwin 651F62 Blue Lever Spring is same part as the Yale Lever Trim Spring. Used on Yale and Corbin Russwin RHR or LH Doors outside trim lever handles. The spring has an 1-1/4" OD and 1-1/8" ID.

Yale Part # 60-7000-1224-999
Corbin Russwin # 651F62

Corbin Russwin 677F08-5 Spring Retainer Hub, this is also known as the Yale 60-7000-6217-082 Hub, Lever.

The Corbin Russwin 704F66  ED4000/5000 Series End Cap is their newer impact resistant cover.   The package ships with the End Cap, Bracket and Mounting Screws.  The new bracket my not fit your existing holes, but this end cap is a substantial improvement over the previous versions.  Our image shows the Stainless Steel version.  This end cap is known as the 704F66 for Corbin Russwin, and ECK7 for the Yale version.

Corbin Russwin 650F52 ED4000 / ED5000 Dogging Assembly

Used on Corbin Russwin ED4000 and ED5000 Panic Devices.  he plate measures 2” x 1-7/16”, the shaft measures 1-7/16” long by 1/2” diameter.

Corbin Russwin # 650F52-8

Corbin Russwin 650F64-8 Latch Cover

This latch cover is used on the Corbin Russwin ED4400/5400  Surface Vertical Rod Devices.  We stock these in Brushed Stainless Steel, other finishes will take longer.

Corbin Russwin Part # 650F64

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-O-Matic 1690/1790/2390 Dogging Assembly PBX-16

Falcon Doromatic 1690, 1790, and 2390 replacement dogging assy. The dogging assembly is used to dog the door in the open position, so people can enter the building without having to unlatch the door for the inside or with a key on the outside.  The KIT.1197 comes complete with mounting screws.   Some of the earlier version where riveted into the rail, so you might need to drill out the rivets, the screws shipped with KIT.1197 have self tapping thread forming screws.

Doromatic part # KIT.1197

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

The Dor-o-Matic 1690/1990 Retractor PB35 has been used since the 1970's.  The manufacture has changed names in the last 5 years and now goes by Falcon Panic Hardware. This piece is used the 990, 1690 and 1990 devices.  The pinion rides inside this bracket to raise and lower the internal rods. Parts used with the retractor are the Pinion (G199005), Traveller (G199028) and the Pinion Bushing (G199046). Retractor measures 1-7/8" long by 7/8" wide by 1/4" thick.

Doromatic part # PB35 or RETRACT.101

Dor-o-Matic Falcon 1690/1990 Traveler Assembly PB88

Doromatic 1990/1690 traveler assembly. The Traveler Assembly measures about 4-1/8" long, by 7/8" wide and 1/4" thick.  This bracket connects the rods to the exit device Doromatic Part # 4270100013 or PB88

Dor-o-Matic 1990 repair kit. The kit includes the following:
4 Mounting Studs
1 Hex Key 7/32"
1 Allen Key 1/8"
1 Pinion
1 Cylinder Bushing
2 Rod Bushings
1 Retractor
1 Traveller Assy

Doromatic part # 4270902091 or PBX-2

1990 parts breakdown

Dor-o-matic 1090/2090 Assembly Plate.   This plate can be used if your current device has pulled the screws out, or you want to mount a new exit on a wood door.

Doromatic part #4270100304

2090 parts breakdown

Doromatic Mounting Stud. Male stud mounts to the door and the housing slides over.

Doromatic part # PB2 and also STUD.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic Rod Bearing. This is the piece that goes over the rod and fits into the traveller to take up slack.

Doromatic part # BUSH.109 or PB3

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 "E" Ring RRing.109 is use to connect the concealed rods to the Traveller Assembly (G199028, PB88, or 4270100013).  The rods fit through the traveller and rod bushings, and the Retaining Ring holds them in place.  This piece has a diameter of 1/2".   This item is now under the Falcon name plate.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic lever arm spring. This spring pulls the cross bar back to the closed postion. The tension spring measures 1-1/4" long by 1/4" diameter.

Doromatic part # SPRING.103

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1990/2090 Lever Arm Pin. This pin is what the spring attaches to.

Doromatic part # PIN.104

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1090/1990/2090 Cross Bar Screw

Doromatic part # SCREW.1027

1/4-20 x 1" Self Tapping Threads

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 990/1090/1990/2090 Lever Arm Pivot Pin measures 1-1/32" long by 9/32" diameter.

Doromatic Part # PIN.115

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic Lever arm.

Doromatic part # DC15 Lh and DC40 Rh

Order G199015 for Left Hand and G199040 for Right Hand

Left hand lever shown for 1990 and the 2090 inactive case.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic latch rod jamb nut. This nut prevents the latch from coming the rod. Also known as PB23, or GPB23.

Doromatic part # NUT.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 Top rod. Connects panic bar to the bottom latch

Doromatic Part # 4270100017 PB24

Select the height of your door for the correct rod.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 Bracket PB54

This bracket is used to mount the top and bottom latches on the 1990 and 1690 Dor-o-matic Panic Exit Devices.

Dor-o-Matic Part # BRKTASY.101

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

The Dor-o-Matic 1990 and 2090 Set Screw PB38. This set screw goes in the housing to secure it on the mounting studs.  There is 3 of these screws on each housing, two on the left and right side toward the top, and one on the bottom.   The manufacture is now Falcon.

Doromatic part # SCREW.1039 PB38

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1990 and 2090 arm bushing. This bushing goes between the pivot pin (arm axle) and housing.

Doromatic part # BUSH.103 or PB43

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 1990/2090 Pivot Pin E Ring. This ring is used on the Pivot Pin G199013.

7/16" diameter

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic spring retainer. The retainer fits under the housing, by the dog screw and holds one end of the spring. The spring pin holds the other side.

Doromatic part # RETAIN.102

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic bottom rod guide. Fits up inside the door to take up slack in bottom rod. Also known as the GPB134 and G1990134

Doromatic part # 4270107176

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Doromatic Exit Device 2090 Lever Arm

Right hand dark brown shown in picture

Dor-o-Matic 1090/2090 Repair Parts Breakdown