Parts

Cal Royal 5000 Surface Vertical Rod

Grade 2 exit device

Cal Royal 7000 Series Dummy Plate

2-5/8" X 15"

Cal Royal 7000 Night Latch Trim

2-5/8" X 15"

Cal Royal 5000 Dummy Trim

3" X 7-3/4"

Cal Royal 5000 Night Latch Trim

3" X 7-3/4"

Cal Royal Thumb Pc Trim

Works with the 7700 Series

2-5/8" X 15"

Cal Royal 7000 Lever Trim

Cal Royal 7000 Escutcheon Lever Trim

2-3/4" X 10-1/4"

Cal Royal 7700 Rim Exit Device

For use in institutions, schools, universities, commercial buildings where heavy duty reliable operation is a requirement. ANSI A156.3, Grade 1 heavy duty exit device in surface vertical rod and rim designs. Rail assemblies are heavy duty extruded aluminum body with stainless steel push pad and end caps are made of brass, bronze or stainless steel. Rail travels in direction of the door swing. Trims are thru bolted for additional security. Conforms & Meets ADA Regulations. UL Listed for Panic and ULC10C, UBC 7-2-1777 codes. UL Listed for Fire Exit Hardware. Uncompromising security and safety in single and double fire exit doors. Chassis mounted unit construction. Rim and vertical rod devices are non-handed and easily reversible. Available in many different functions. Lever and escutcheon trims are grade 1 construction with clutch free-wheeling mechanism. Rose and escutcheon covers 161 cut out.

Templating matches the Von Dupin 99 and 98

Cal Royal 7760 Surface Vertical Rod Exit Device

For use in institutions, schools, universities, commercial buildings where heavy duty reliable operation is a requirement. ANSI A156.3, Grade 1 heavy duty exit device in surface vertical rod and rim designs. Rail assemblies are heavy duty extruded aluminum body with stainless steel push pad and end caps are made of brass, bronze or stainless steel. Rail travels in direction of the door swing. Trims are thru bolted for additional security. Conforms & Meets ADA Regulations. UL Listed for Panic and ULC10C, UBC 7-2-1777 codes. UL Listed for Fire Exit Hardware.

Templating matches the Von Dupin 99 and 98

Cal Royal 7000 Alarmed Exit Device

Same as the Cal Royal 7700, but with these added features"

Alarm unit has internal horn. When the push rail is depressed, the horn sounds to provide an audible means of signaling that the door has been opened and violated. The unit has changeable 2 minute alarm cutoff or manual reset. Preset at factory for 2 minute alarm cut off. The key switch to turn alarm off is a standard 1 ¼” cylinder with “C” keyway. The alarm operates on one standard 9 volt transistor battery. When battery is weak the horn will emit an intermittent signal. Alarmed units are supplied with a switch that monitors push rail only. Unit includes “EMERGENCY EXIT ONLY • ALARM WILL SOUND” decal for application on door or unit.

Cal Royal 2000 Series Exit Device Lever Trim

Non-handed Grade 1 (Clutch Style)
Cylindrical body hardened steel heavy duty tailpiece. For
1¾” and 2 ¼” doors. Prefix THI before part # for 2 ¼” door
thickness. Available for fire and non fire rated rim and
vertical rod exit devices.
Rose diameter 3 ½”, lever length 4 ¾”.

The Cal Royal 938 Surface Strike is used on the 6600, 7700 and 5000 Series Rim Devices.  The strike includes all the mounting screws.

The Panic Hex Key 3/16" is used on some of the Corbin Russwin panic hardware.  The key measure 3/16" hex by 2-1/4" long.  At this point we do not know of any other manufacture that uses this size key.  Also known as Hex Key, Dog Key, Allen Key, Dogging Key.

The Corbin Russwin 651F61 Red Lever Spring is the same part as the Yale Lever Trim Spring. Used on Yale and Corbin Russwin LHR or RH Doors on there outside trim Lever Handles. The spring has an 1-1/4" OD and 1-1/8" ID.

Yale Part # 60-7000-1225-999
Corbin Russwin # 651F61

The Corbin Russwin 651F62 Blue Lever Spring is same part as the Yale Lever Trim Spring. Used on Yale and Corbin Russwin RHR or LH Doors outside trim lever handles. The spring has an 1-1/4" OD and 1-1/8" ID.

Yale Part # 60-7000-1224-999
Corbin Russwin # 651F62

Corbin Russwin 677F08-5 Spring Retainer Hub, this is also known as the Yale 60-7000-6217-082 Hub, Lever.

The Corbin Russwin 704F66  ED4000/5000 Series End Cap is their newer impact resistant cover.   The package ships with the End Cap, Bracket and Mounting Screws.  The new bracket my not fit your existing holes, but this end cap is a substantial improvement over the previous versions.  Our image shows the Stainless Steel version.  This end cap is known as the 704F66 for Corbin Russwin, and ECK7 for the Yale version.

The Corbin Russwin ED4000/5000 Rim Strike 650F29 is used on the ED4200 and ED5200 Rim Panic Hardware.  A Rim device is an exit device that has the latch bolt protruding from the center case.

Corbin Russwin part # 650F29

Corbin Russwin ED4200 Active Head

Used on the Corbin Russwin ED4000 Rim Devices, for non fire rated doors. A non fire rated door is a door were you can use your allen wrench to dog, or lock, the door in the open position during business hours.

Corbin Russwin part # 650F37-8

The Hub Position for the ED4200

The Corbin Russwin 650F30 Rim Strike for ED5200(A) is for use on there Fire Rated Panic Hardware.  Manufacture part # 650F30-8

Corbin Russwin ED5200 Active Head

Used on the Corbin Russwin ED5000 Rim Devices, for non fire rated doors. For fire rated doors, order the G650F36-8. A non fire rated door is a door were you can use your allen wrench to dog, or lock, the door in the open position during business hours.

Corbin Russwin part # 650F35-8

Rim Cylinder Hub Position for the ED5200

Corbin Russwin ED5200A Active Head

Used on the Corbin Russwin ED5000 Rim Devices, for fire rated doors. For non fire rated doors, order the G650F35-8. A fire rated door is a door were you can NOT use your allen wrench to dog, or lock, the door in the open position during business hours.

Corbin Russwin part # 650F36-8

Rim Cylinder Hub Position for the ED5200A

Corbin Russwin ED5200S Latch Assembly

The Corbin Russwin ED5200S 681F608 Latch Assembly is used on the Wider Stile SecureBolt Exit Device.  The difference between the ED5200S and ED4200S Latch Assembly is the location of the Hub.  Hub on the ED5200S Latch Assembly is located off the center line of the Assembly Mounting Screws.

Corbin Russwin Part # 681F608

The Hub Position for this Latch is the ED5200

Corbin Russwin ED4200S Latch Assembly

The Corbin Russwin ED4200S 681F618 Latch Assembly is used on the Narrow Stile SecureBolt Exit Device.  The difference between the ED5200S and ED4200S Latch Assembly is the location of the Hub.  Hub on the ED4200S Latch Assembly is located on the center line of the Assembly Mounting Screws.

Corbin Russwin Part # 651F618

The Hub Position on this Latch is the ED4200

Corbin Russwin 650F52 ED4000 / ED5000 Dogging Assembly

Used on Corbin Russwin ED4000 and ED5000 Panic Devices.  he plate measures 2” x 1-7/16”, the shaft measures 1-7/16” long by 1/2” diameter.

Corbin Russwin # 650F52-8

Corbin Russwin Top Latch 650F55-8

The Corbin Russwin ED5400 / ED4400 Top Latch is used on the Non Fire Rated ED5400 and ED4400 Exit Devices.

Corbin Russwin Part # 650F55-8

Corbin Russwin 650F64-8 Latch Cover

This latch cover is used on the Corbin Russwin ED4400/5400  Surface Vertical Rod Devices.  We stock these in Brushed Stainless Steel, other finishes will take longer.

Corbin Russwin Part # 650F64

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-O-Matic 1690/1790/2390 Dogging Assembly PBX-16

Falcon Doromatic 1690, 1790, and 2390 replacement dogging assy. The dogging assembly is used to dog the door in the open position, so people can enter the building without having to unlatch the door for the inside or with a key on the outside.  The KIT.1197 comes complete with mounting screws.   Some of the earlier version where riveted into the rail, so you might need to drill out the rivets, the screws shipped with KIT.1197 have self tapping thread forming screws.

Doromatic part # KIT.1197

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

The Dor-o-Matic 1690/1990 Retractor PB35 has been used since the 1970's.  The manufacture has changed names in the last 5 years and now goes by Falcon Panic Hardware. This piece is used the 990, 1690 and 1990 devices.  The pinion rides inside this bracket to raise and lower the internal rods. Parts used with the retractor are the Pinion (G199005), Traveller (G199028) and the Pinion Bushing (G199046). Retractor measures 1-7/8" long by 7/8" wide by 1/4" thick.

Doromatic part # PB35 or RETRACT.101

Dor-o-Matic Falcon 1690/1990 Traveler Assembly PB88

Doromatic 1990/1690 traveler assembly. The Traveler Assembly measures about 4-1/8" long, by 7/8" wide and 1/4" thick.  This bracket connects the rods to the exit device Doromatic Part # 4270100013 or PB88

Dor-o-Matic 1990 Complete Repair Kit-PB20

Kit includes 25 different parts to keep your 990/1990 working smoothly

Dor-o-Matic part # 4270100583

Dor-o-Matic 1990 repair kit. The kit includes the following:
4 Mounting Studs
1 Hex Key 7/32"
1 Allen Key 1/8"
1 Pinion
1 Cylinder Bushing
2 Rod Bushings
1 Retractor
1 Traveller Assy

Doromatic part # 4270902091 or PBX-2

1990 parts breakdown