Parts

Dor-o-Matic 1990 repair kit. The kit includes the following:
4 Mounting Studs
1 Hex Key 7/32"
1 Allen Key 1/8"
1 Pinion
1 Cylinder Bushing
2 Rod Bushings
1 Retractor
1 Traveller Assy

Doromatic part # 4270902091 or PBX-2

1990 parts breakdown

Dor-o-matic 1090/2090 Assembly Plate.   This plate can be used if your current device has pulled the screws out, or you want to mount a new exit on a wood door.

Doromatic part #4270100304

2090 parts breakdown

The Dor-o-Matic 1990 Housing and 1090 2090 Inactive Housing DCX has been around since the early 1970's.  Although it is now called a Falcon 1990, it is still the same device.  This housing is also the inactive housing on the Dor-O-Matic / Falcon 1090 and 2090 panic hardware.  The housing includes all of the interior springs, arm, and dogging screw.  Housing measures 7-1/2" long by 1-3/16" wide.  The center to center distance of the mounting studs is 6-1/4".

LEFT HAND SHOWN IN PICTURE

See diagrams for handing.

Doromatic part #
4270902784 - right hand dark brown
4270902782 - right hand aluminum
4270902785 -right hand black
4270902778- left hand dark brown
4270902776 - left hand aluminum
4270902779- left hand black

1990 parts breakdown

2090 parts breakdown

Doromatic Mounting Stud. Male stud mounts to the door and the housing slides over.

Doromatic part # PB2 and also STUD.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Same as the G199002, but longer. The Doromatic long stud can be used in conjunction with the GMH124 Jack Nut when the threads have pulled out of your door. Doromatic part # STUD.102

Dor-o-Matic Rod Bearing. This is the piece that goes over the rod and fits into the traveller to take up slack.

Doromatic part # BUSH.109 or PB3

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 "E" Ring RRing.109 is use to connect the concealed rods to the Traveller Assembly (G199028, PB88, or 4270100013).  The rods fit through the traveller and rod bushings, and the Retaining Ring holds them in place.  This piece has a diameter of 1/2".   This item is now under the Falcon name plate.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic lever arm spring. This spring pulls the cross bar back to the closed postion. The tension spring measures 1-1/4" long by 1/4" diameter.

Doromatic part # SPRING.103

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1990/2090 Lever Arm Pin. This pin is what the spring attaches to.

Doromatic part # PIN.104

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1090/1990/2090 Cross Bar Screw

Doromatic part # SCREW.1027

1/4-20 x 1" Self Tapping Threads

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1490/1690/1990 Rod Latch Assembly PB129

This latch is also used on the EL versions of the 1490 and 1690.

Doromatic RL Bottom Latch

Doromatic part # 4270100521

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

Dor-o-matic 990/1090/1990/2090 Lever Arm Pivot Pin measures 1-1/32" long by 9/32" diameter.

Doromatic Part # PIN.115

The Dor-o-Matic 1690/1990 Pullman Latch Assembly PB132 is for use with Electric Strikes only.  This part is also some times called the Dor-o-Matic PL Bottom Latch.

Dor-o-Matic Falcon part # 4270101482

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic Lever arm.

Doromatic part # DC15 Lh and DC40 Rh

Order G199015 for Left Hand and G199040 for Right Hand

Left hand lever shown for 1990 and the 2090 inactive case.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic latch rod jamb nut. This nut prevents the latch from coming the rod. Also known as PB23, or GPB23.

Doromatic part # NUT.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 Top rod. Connects panic bar to the bottom latch

Doromatic Part # 4270100017 PB24

Select the height of your door for the correct rod.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Top Rod Latch Assembly PB130 is also used on the 1390, 1490 and 2390.  This latch has been around since the 1970's,  and is usually the issue if your bottom rod is dragging on the floor.  Although we are calling it Dor-o-Matic, it is actually known as a Falcon SU Top Latch due to a name change 5 or 6 years ago.  This latch rolls over when the device is pressed in and then locks in that position.  When the door closes, the 'U" channel of the latch flips over to a vertical postion and drops the rods.  This latch always uses the PB48 Strike, our part # G199034.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB130 or 4270101806.

Dor-o-Matic 1690/1990 Bracket PB54

This bracket is used to mount the top and bottom latches on the 1990 and 1690 Dor-o-matic Panic Exit Devices.

Dor-o-Matic Part # BRKTASY.101

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

The Dor-o-Matic 1990 and 2090 Set Screw PB38. This set screw goes in the housing to secure it on the mounting studs.  There is 3 of these screws on each housing, two on the left and right side toward the top, and one on the bottom.   The manufacture is now Falcon.

Doromatic part # SCREW.1039 PB38

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 Cross Bar CBAR is used on the 990, 1090, 1990 and 2090 Dor-o-Matic and Falcon panic hardware.  The bar is 41" and 48" long and is easily cut in the field with a chop or hack saw.  The bar is constructed of extruded aluminum and then anodized to the correct finish.  The slot where the screw threads in is not threaded, but the screws, sold separately, are thread forming screws. The 41" bars are in stock, the 48" bars have a 3 week lead time

The Dark Bronze Cross Bars are a very dark bronze and will be closer to black.

Doromatic part # CBAR/  47285197 for the 41" bars, and 47286482 for the 48" bars.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1990 and 2090 arm bushing. This bushing goes between the pivot pin (arm axle) and housing.

Doromatic part # BUSH.103 or PB43

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 1990/2090 Pivot Pin E Ring. This ring is used on the Pivot Pin G199013.

7/16" diameter

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic spring retainer. The retainer fits under the housing, by the dog screw and holds one end of the spring. The spring pin holds the other side.

Doromatic part # RETAIN.102

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Doromatic 1690 / 1990 ES Top Latch PB131

Doromatic Part # 4270100316

Dor-o-matic bottom rod guide. Fits up inside the door to take up slack in bottom rod. Also known as the GPB134 and G1990134

Doromatic part # 4270107176

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

The Doromatic Exit Device 2090 Active Case is for use on the 1090 and 2090 panic hardware.  This device has been around since the early 1970's, and is now called the Falcon 2090 Active Case, but it is the same piece.  Includes all of the interior hardware. Just unscrew or loosen the three set screws and remove your old case and install and tighten the three set screws. Housing measures 7-1/2" long by 1-3/16" wide, mounting studs have a 6-1/4" center to center distance.

LEFT HAND HOUSING SHOWN IN PICTURE

4270902740 Left Hand Aluminum Stock
4270902742 Left Hand Dark Brown Stock
4270902743 Left Hand Black * One week lead time
4270902746 Right Hand Aluminum Stock
4270902748 Right Hand Dark Brown Stock
4270902749 Right Hand Black * One week lead time

1990 parts breakdown

2090 parts breakdown

Doromatic Exit Device 2090 Lever Arm

Right hand dark brown shown in picture

Dor-o-Matic 1090/2090 Repair Parts Breakdown

Doromatic Exit Device 2090 Retractor Retaining Ring

Keeps the Retractor in place.

Doromatic part # RRING.102

Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 2090 latch link

Dor-o-Matic 1090/2090 Repair Parts Breakdown

Doromatic 2090 Latchbolt spring. Pushes out the latch bolt.

Doromatic part # SPRING.104

Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 2090 Retractor. This piece retracts the latchbolt when the key is turned. The retractor measures 7/8" diameter by 5/16" gear height. Flange projects up 5/8".

Doromatic part # RETRACT.102

The Dor-o-Matic 2090 Backplate Assembly PB89 has been around since the early 1970's.  It is now called the Falcon 2090 Back Plate Sub Assembly, but it is the same thing, just different owners of the company.  This piece includes the plate casting, latch bolt, pinion gear, and retractor.

Doromatic Part # 4270902974 Right Hand
Doromatic Part # 4270902968 Left Hand

LEFT HAND BACKPLATE SHOWN

Dor-o-matic 1690 NL Cylinder Assembly

Doromatic Part # CYLASY.1083 or 169CA